The basis of silicone manufacturing consists of silicone products. Silicone products production there are two ways, one is by mixing rubber solid molded products.
the production of this product material is made with peroxide vulcanizing, poor environmental performance, need rubber mixing, mixing, trimming, weighing, molding, tear flash process, such as to have a lot of people to produce and application is mainly used in the lower part of the silicone products. Silicone parts make society operate more efficiently.
Are silicone parts really that important?
price is not high, of course, the other is a liquid silicone injection Type of product, this process is directly buy back a two-component sealing barrel silicone, with direct production of liquid injection molding machine, the entire material flow with the machinery is to be carried out in sealed condition, do not need human intervention, not contaminated. If there is a difference, it will affect the results of silicone manufacturing.
The material is made from a platinum vulcanizing agent, and the environmental protection performance is very good, so in the medical, infant products, adult products, and other high-end line Industry applications are very extensive, it is recommended to use cost-effective machinery production, NEWTOP is very good. It is right to choose the silicone parts manufacturer.
The production process of silicone products is as follows: the production process is completed by strict production processes such as drawing design, mold opening, and rubber refining.
What can silicone manufacturing bring us?
1: drawing design is generally based on the size of the sample provided by the customer to stop the production of the drawing, using a variety of three-dimensional drawing and 3D drawing software production, if the customer can not provide a sample, we can According to the customer’s requirements, charge to cooperate with the customer to complete the design and production of the drawing. The connotation of silicone manufacturing is very rich and worth learning.
2: mold opening mold is the mold master according to the design of good programming times, the end of the company’s CNC machine tool, some higher difficulty need to use spark machine copper discharge to mold. Therefore, the manufacturing technology content is relatively high, and the time is relatively long; Usually, the delivery time of a large mold is 10 days. The mold has, and the production is fast. The details of silicone parts have received attention from experts.
3: toning mixing glue according to the color number on the world Pantone color card specified by the customer, the color comparison color difference is very small, 98% close to the color plate can be produced.
4: approved materials required materials are environmentally friendly silicone materials, hardness of 30 degrees to 70 degrees arbitrary selection, according to the detailed production process according to the specification of the operation guide book. Let’s embrace silicone manufacturing.
5: upper die production Installed on the machine after the mold and heating to the appropriate temperature, the output value of the machine’s daily output of about 100000 PCS.
6: molding product checking Products come out after the shop quality control, mainly reflect on whether they fit testing standard, if there is any discrepancy will be scrap disposal, heavy industry, repair, etc.
7: since the trimming Produced products will have residual side, may be surrounded by a group of the front, inspection by QC department, they will products sent to the department working procedure to stop after trimming. Then the quality inspection of silicone parts is exactly the same.
8: finished goods inspection After the fixed edge, is the finished product. Also, the finished product must be returned to the quality management department to reflect trimming quality, whether there are unqualified products, if you have to conclude that rework disposal.
9: packing Inspection of products, packaging department to stop the packaging according to customer’s request. Normally a pack and 10 bags per box, perhaps 20 packets per box, stop packing according to the customer’s request. These processes make silicone manufacturing more specific.
10: reflection before sealing Packaging is completed by the number of QC department OQC self-reflection, check the product model and other related quality problems, don’t ask any questions, stop sealing and waiting for shipment to the warehouse.